Automotive Science and Engineering

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One of the most important structural components of engine compartment assembly in a car body is the Srail. S-rails has significant role in absorbing energy during crash events and therefore it is designed for efficient behavior in such conditions. Driving the peak crushing force of the S-rails is one of the important objectives in the design process of such structures. Peak crushing force is exactly the force applied to the downstream components and then will be transferred to the cabin of vehicle. In this paper, closed form solution is performed to drive the peak crushing force of the S-rails. Results of such analytical model finally are compared with the results of finite element simulation. Good agreement between such results shows the accuracy of the proposed analytical model.

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The purpose of present paper is simulation a direct injection stratified charge natural gas engine. The KIVA-3V code was used for gaseous fuel injection simulation. Compression and expansion stroke of engine cycle is simulated using KIVA-3V code. In cylinder fuel equivalence ratio distribution criterion is used for studying mesh independency. The results show that 550000 cells number is sufficient. The amount of NO emission in the end of closed cycle simulation was found equal 674.875 ppm and In cylinder pressure versus engine crank angle degree was simulated that maximum value found in 366 oCA that equal to 27.3222 bar.

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In this study, an extended stress-based forming limit diagram (FLD) for prediction of necking based on the Marciniak and Kucznski (M-K) model is represented and applied in tube hydroforming. The bulge forming of a straight tube is simulated by finite element method and verified with published experimental data. This adaptive simulation technique is based on the ability to detect the onset and growth of defects (e.g., bursting and wrinkling) and to promptly readjust the loading paths. Thus, a suitable load path is determined by applying Adaptive Simulation Method in ANSYS Parametric Design Language (APDL).

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Nowadays, the use of small vehicles is spreading among urban areas and one sort of these vehicles are three-wheeled vehicles (TWVs) which can be competitive with four-wheeled urban vehicles (FWVs) in aspects such as smallness, simple manufacturing, and low tire rolling resistance, fuel consumption and so on. The most critical instability associated with TWVs is the roll over. In this paper a tilt control mechanism has been modeled which can reduce the danger of roll over by leaning the vehicle towards the turning center in order to decrease the amount of lateral load transfer (LLT), and by doing so, system combines the dynamical abilities of a passenger car with a motorcycle. A 3 degree of freedom vehicle model is simulated at constant speed in MATLAB-Simulink environment and a fuzzy algorithm is developed to control such a non-linear system with appropriate tilting torque. Results are interpreted in presence and absence of controller with different longitudinal speeds and steering inputs the results are also compared to behavior of a similar FWV and this is concluded that the tilt control system could countervail deficiencies of the TWV compared to the FWV.

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The viscoelastic effect of rubber material on creation of rolling resistance is responsible for 10-33% dissipation of supplied power at the tire/road interaction surface. So, evaluating this kind of loss is very essential in any analysis concerned with energy saving. The transient dynamic analysis for including the rolling effects of the tire requires long CPU time and the obtained results are prone to considerable numerical oscillations. By adding the equivalent loads to static interaction of tire with the road, an efficient 3D FE analysis is presented for evaluating the dissipated energy of a rolling tire. The results closely match the related experimental and numerical investigations.

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According to the Global Fuel Crisis, it seems necessary to use alternative fuel instead of gasoline. Since the natural gas is cheaper, have higher frequency than gasoline and less pollution, it is a suitable fuel. Many efforts have been done in order to replace gasoline with natural gas. One of the methods is to inject natural gas and gasoline fuel simultaneously and to use the benefits of both fuels. The purpose of this paper is studying natural gas and gasoline blend effect on engine power, torque and emissions. The simulated model was validated in different engine RPMs for gasoline and natural gas, were separately injected into the engine at full load condition. The results of simulation was had good agreement with experiments. The results show that by natural gas and gasoline Simultaneous injection power and torque have been reduced. NOX, HC and CO2 Pollutants change periodically, but their production level is generally lower than gasoline mode, but the CO pollutant increases.

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In this study, a numerical computational fluid dynamics study is conducted in order to predict the aerodynamic forces on the NP car. The turbulent air flow around the car is modeled using the realizable k-ε model. First, results are validated against those presented for the Ahmed’s body. Next, the fluid flow around the car is simulated for different car speeds ( to mph) and flow directions ( to degree) and the drag and lift forces and coefficients are calculated. Increasing the car speed leads to increase of the drag and lift forces. While, the drag and lift coefficients of the car for all studied speeds are almost constant and are respectively equal to . and . . In addition, for different flow directions the drag coefficient would increase up to . . Also, the effect of mirrors on the drag force is investigated. Results reveal that removing the mirrors leads to approximately reduction in the drag force with no significant reduction in the drag coefficient. Furthermore, the effect of car elevation on the drag and lift forces is analyzed. It has been shown that when the car elevation decreases up to mm, the drag force will decrease more than , and the drag and lift coefficients are still constant. Keywords: road sign detection, text detection, object detection from video, fuzzy logic, MSER

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In this paper we aim to develop a predictive combustion model for a turbocharged engine in GT-Power software to better simulate engine characteristics and study its behavior under variety of conditions. Experimental data from combustion was initially being used for modelling combustion in software and these data were used for model calibration and result validation. EF7-TC engine was chosen for this research which is the first turbocharged engine designed and developed by IKCO and IPCO in Iran. After analyzing necessary theories for predictive combustion model and required steps for calibration of CombSITurb model in software, one final set of multipliers were calculated based on different sets derived for each engine speed and engine operation was simulated with this combustion model. In addition to improved predictability of engine model, comparing results of predictive model with non-predictive model shows better accuracy especially at lower engine speeds and less tolerance of results for each engine speed.

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Vertical dynamics modeling and simulation of a six-wheel unmanned military vehicle (MULE) studied in this paper. The Common Mobility Platform (CMP) chassis provided mobility, built around an advanced propulsion and articulated suspension system gave the vehicle ability to negotiate complex terrain, obstacles, and gaps that a dismounted squad would encounter. Aiming at modeling of vehicle vertical dynamics, basic and geometrical parameters defined and degrees-of-freedom specified on a compromise between accuracy and complexity of two models. Equations of motion provided on two linear and nonlinear 5-degree-of-freedom models using two different modeling methods. There is good agreement between time responses of two presented models. The main differences of two models observed in articulated suspension degrees-of-freedom while the vehicle subjected to high frequency maneuvers that cause severe oscillations on wheels and arms in comparison to vehicle body due to lower mass and inertia properties. The linear model can be used to design a controller and the nonlinear to predict vehicle motion more accurately. Sensitivity analysis of the influential parameters is also presented to specify effects of different parameters. Results of this study may be used to design articulated suspension and making next frequency analyses.

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This paper investigates 3D simulation of fluid flow in a centrifugal pump from the Detroit Diesel company to extract possible engine cooling trends.  The velocity and pressure profile of water, the coolant, is analyzed and the characteristic curves of the pump are derived. This provides a useful evaluation of the pump performance at all working conditions. For this aim, a computational fluid dynamic model is developed using ANSYS CFX for a wide span of flow rates and a number of shaft angular velocities. The variation of constituting parameters are examined using dimension-less descriptive parameters of flow, head and power coefficients, finally, the efficiency of the pump is examined. In this analysis, sst-k-w turbulent model is employed which is a combination of two different models for pumps and turbomachines. Numerical results show that prolonged cooling duty cycles of the vehicle should accompany a flow factor of 10%. In addition, the peak of the vehicle’s loading should match the maximum efficiency of the pump that can be increased to 62% by augmentation of flow rate and flow coefficient.

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Pollutant emissions from diesel engines are significantly affected by fuel injection strategies that could reduce NOx and Soot emissions. For the first time and in this study, numerical simulations were performed to consider the influences of changing the injection duration in each pulse of the double injection strategies on in-cylinder parameters and pollutant emissions. Results confirmed that double injection strategies could influence the in-cylinder temperature, which leads to a reduction in NOx and soot emissions. Additionally, it is seen that decreasing the injection duration could increase the in-cylinder peak pressure and temperature. It could also reduce the soot emission owing to the better fuel atomization. Moreover, RATE+0.5CA case, which injection duration for each pulse increases 0.5 CA, was selected to be the optimum case in reduction of pollutant emissions.
 

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In this study, modeling of a fuel jet which has been injected by high pressure into a low-pressure tank are investigated. Due to the initial conditions and the geometry of this case and similar cases (like CNG injectors in internal combustion engines (ICE)), the barrel shocks and Mach disk are observed. Hence a turbulence and transient flow will be expected with lots of shocks and waves. According to the increasing usage of this type of injectors in ICE, more studies should be conducted to find the most accurate and beneficial models for modeling this phenomenon.

In order to find an accurate and beneficial turbulence model ,in this study, three Reynolds-averaged Navier–Stokes (RANS) turbulence models (SST k-ω, RNG and standard k ) and large eddy simulation (LES) turbulence model were compared by the fuel jet characteristics in three regions (outlet of the nozzle, at Mach disk and at the downstream of the flow). Although the LES model needs more time for each test, the results are more reliable and accurate. On the other hand, RANS turbulence models have lots of errors (more than 10 percent) especially for predicting the characteristics of fuel jet at Mach disk.

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Heavy articulated vehicles have low performance with respect to stability analysis due to their multifaceted geometry and dynamics especially when it comes to non-linear maneuvers. In this study in order to find out which statistical and dynamical factors have the most effect on stability of this type of vehicle without getting involve with their complex mathematical theory, combination of drive simulation and Taguchi method is used. Since the number and variety of factors are extensive, multi-step Taguchi method used. This method applied on values of modified rearward amplifications of each units of vehicle as a criterion of  lateral stability. Results show the high effect of suspension and load geometry of Vehicle Units on lateral stability and safety.

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Intake and exhaust manifolds are among the most important parts in engine in which pressure loss phenomena has direct impact on with changing volumetric efficiency. In typical 1D simulation codes, the quantity of pressure loss is proportional to the fluid’s mean velocity by Pressure Loss Coefficient (K_p) value. This important coefficient which has substantial rule in engine simulation is usually determined using constant available values, extracted from complicated experiments (like Miller’s tests) in a specified situation. But these values are credible only in situations according to those tests. Coupling 3D simulations with 1D codes is a common method to gain accurate values of these coefficients but this deals with drastic high simulation costs. To address this problem, a more efficient way is replacing an algebraic relation, extracted from 3D calculations, instead of a constant value in 1D code. It’s obvious that in order to reach accurate coefficients in arbitrary conditions (geometric and flow specifications) determining the best numerical method is mandatory.  In present research, after investigating all 3D simulation aspects, six different selected numerical solutions have been implemented on four different bends in ANSYS Fluent.Results have been validated by comparing loss coefficient values of incompressible fluid (water) with Miller loss coefficient values and method with the most accurate and stable results has been discovered. It was found that all these methods are suitable in general (with less than 5% error in coefficient values) but solutions with structured grid and SST k-ω turbulence modeling represented better stability and accuracy.

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In this research, the separate and simultaneous effects of pilot-main injection dwell time, pilot fuel quantity, and hydrogen gas addition on combustion characteristics, emissions formation, and performance in a heavy-duty diesel engine were investigated. To conduct the numerical study, valid and reliable models such as KH-RT for the break-up, K-Zeta-F for turbulence, and also ECFM-3Z for combustion were used. The effects of thirty-one different strategies based on two variables such as pilot-main injection dwell time (20, 25, 30, 35, and 40 CA) and pilot fuel quantity (5, 10, and 15% of total fuel per cycle) on NDC and DHC were investigated. The obtained results showed that by decreasing pilot-main injection dwell time due to shorter combustion duration and higher MCP, MCT, and HRRPP, amounts of CO and soot emissions decreased at the expense of high NOx formation. Also, increasing pilot fuel quantity due to higher combustion temperature and less oxygen concentration for the main fuel injection event led to an increase of NOx and soot emissions simultaneously. The addition of H2 due to significant heating value has increased IP and improved ISFC at the expense of NOx emissions but considerably decreased CO and soot emissions simultaneously.

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In the present work, the energy absorption study of warm-rolled LZ71 sheet is done for the first time. To do so, Lithium (7% Wt), Zinc (1% Wt) and Magnesium are cast in 770⁰C. After that, the billet has been warm-rolled at 350⁰C and its thickness reduced by 80%. Then, two different heat treatment situations are studied to reach an isotropic plate. Afterward, microstructures of the specimens have been studied using an optical microscope. Tensile tests of the samples are derived to study the mechanical properties and isotropy of the sheets. Moreover, the results of tensile tests applied for crushing simulations. Energy absorption study of the alloy is also done using ABAQUS/Explicit commercial code. The results of simulations are validated using experimental tests of A6082 and completely acceptable performance of simulations is observed. Then, the mechanical properties of LZ71 are used to study the crashworthiness behavior of the mentioned alloy. Crash absorption parameters, namely peak crush force (F_Max), mean crush force (F_Mean), Total Energy Absorption (TAE), Crush Force Efficiency (CFE), Specific Energy Absorption (SEA) and Total Efficiency (TE) of LZ71 and A6082 are compared which are shown that the performance of LZ71 is considerably more efficient than A6082. Lastly, by the help of Artificial Neural Network (ANN) and Taguchi Method, the effects of dimensional parameters of tube, namely diameter, length and thickness, on F_Max, F_Mean and TAE and also the influences of dimensionless geometrical ratios, namely L/D and D/t on CFE, SEA and TE are surveyed comprehensively.

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In this article, the procedure of series hybridizing is fulfilled on the O457 city bus that is produced in Irankhodro Diesel Company. For simulation validation the bus with base diesel engine is simulated in European and Tehran compound urban–highway driving cycle and fuel consumption results compared. First the ECE_EUDC_LOW driving cycle  simulation results compared with the results of the advisor software that was some difference between two software results. For deep validation bus with base engine was simulated in Tehran driving cycle and fuel consumption calculated 53.26 Lit/100Km that was near actual value that is 59.48 Lit/100Km. After verification, a bus with series hybrid electric-diesel powertrain was designed and simulated in the European and Tehran driving cycle. Simulation results and experimental data’s shown that the series hybrid electric-diesel bus fuel consumption reduction in ‌the ECE_EUDC_LOW driving cycle, is 30% and in Tehran driving cycle is 39% less in comparison to base power train that is base diesel engine.

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Background: Hydroforming is employed in the manufacture of hollow monolithic products to reduce the number of joints. This method can reduce the weight and enhance the quality of fluid transfer parts in a vehicle’s hydraulic system. Hydroforming is a process in which parts are formed into the shape of a mold using fluid pressure. An important issue in this process is adopting an optimal loading path. Methods: In the present research, a drop hammer was used to implement the dynamic loading path in the tests. Accordingly, a single energy source was used simultaneously to provide axial feeding and internal pressure. To this end, designing a mold suitable for the dynamic loading path was necessary. Results: This numerical study investigates tubes’ deformation based on the applied impact and the amount of fluid in the mold. Moreover, axial feeding was provided with the help of different punches on the sides of the tube. Hence, the kinetic energy, amount of fluid, sealing, lubrication, and the material and thickness of the tube must be proportional for the correct forming of the tube. From the smoothed-particle hydrodynamics perspective, it is a meshless method based on interpolation that uses a particle system to examine the system state and predict fields such as displacement, stress, and pressure. Conclusions: One of the main observations of this research is that selecting side punches with a smaller central hole radius is proportional to the kinetic energy and the amount of fluid. that is effective in achieving the optimal loading path.
 

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Go-karts are popular sport mini-car in western countries, and there are gaining prominence in developing countries such as Nigeria. Its performance is determined by the chassis design and the braking system is its lifeline. Because of the lack of a suspension system and differentials, a good chassis must be able to bend and twist.
This Go-kart is powered by a Yamaha Vino Automatic Petrol 2-stroke Engine that generates approximately 4.1kw of power at 9018rpm. It boasts slick tyres for increased grip and a hydraulic disc brake for smooth and effective braking in both wet and dry conditions. The focus of this paper is on the braking system and material characterization of its structural members
Simulation static study with Autodesk Inventor yielded the following results: Mass Density 281.550 lbmass/ft3 Yield Strength 40.000 ksi Ultimate Tensile Strength 50.000ksi. Design calculations were performed, and the best possible result was obtained. Ergonomics, safety, cost of manufacturing, and reliability are all considered.