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The reliable operation of spillways, in emergency as well as normal conditions, is one of the vital components in dam safety. Free or uncontrolled overflow spillways are the most reliable choice however. They usually impose higher construction cost and /or results in wasting a considerable amount of water or live capacity of the reservoirs. Employing fuse gates might be a way of reconciling dam safety with maximized storage capacity. The operation of the system can be controlled to within a few centimeters, and the entire installation is not lost for floods less than the maximum design flood. The installation offers more or less the same level of safety as ungated spillways, but avoids their inherent storage capacity loss. Optimum design of fuse gates in particular installation calls for a mathematical model. The model developed in this work includes structural, hydraulics and operational constraints while maximizing the expected cost over the useful life of the project. Accounting for the lost benefit (i.e., water lost as a result of gate tilting) has an influenced effect on the optimum design. To test the performance of the model, data from Zarineh Rud dam in Iran has been used and its result is compared with a direct search technique. The model is capable of helping the design engineer to select the best alternative considering different types of constraints.