Volume 31, Issue 3 (IJIEPR 2020)                   IJIEPR 2020, 31(3): 397-407 | Back to browse issues page

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Rostami Heshmatabad R, Shabgard M. Machining of 304 stainless steel Using Electrochemical Machining (ECM) Process: Response Surface Methodology Approach. IJIEPR 2020; 31 (3) :397-407
URL: http://ijiepr.iust.ac.ir/article-1-987-en.html
Machining of 304 stainless steel Using Electrochemical Machining (ECM) Process: Response Surface Methodology Approach
Reza Rostami Heshmatabad1 , MohammadReza Shabgard 2
1- Department of Mechanical Engineering, Tabriz University, Tabriz, Iran.
2- Department of Mechanical Engineering, Tabriz University, Tabriz, Iran. , mrshabgard@tabrizu.ac.ir
Abstract:   (3258 Views)
In this study, the electrochemical machining (ECM) of the 304 stainless steel with the response surface methodology (RSM) approach for designing, analyzing and mathematical modeling was used. The electrolyte type, concentration and current parameters were considered as the machining parameters. The mathematical model for the responses was presented and based on the type of electrolyte including NaCl, NaNO3 and KCl. The results showed that the current has the highest effect on Surface Roughness (SR) and Material Removal Rates (MRR) and respectively it improves them to 0.465μm and 0.425gr/min. The electrolyte concentration has the highest effect on Over Cut (OC) and causes to increase its values. Under the conditions of NaCl electrolyte, 1 molarity concentration and 55 A current, the optimum condition 0.4006 gr/min MRR, 0.75 mm OC and 0.465mm SR was achieved. 
Keywords: Electrochemical Machining (ECM), RSM, Material Removal Rates (MRR), Over Cut (OC), Surface Roughness (SR)
Full-Text [PDF 748 kb]   (1823 Downloads)    
Type of Study: Research | Subject: Manufacturing Process & Systems
Received: 2019/11/16 | Accepted: 2020/08/31 | Published: 2020/09/21
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