International Journal of Industrial Engineering & Production Research

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A three stage production system is considered in this paper. There are two stages to fabricate and ready the parts and an assembly stage to assembly the parts and complete the products in this system. Suppose that a number of products of different kinds are ordered. Each product is assembled with a set of several parts. At first the parts are produced in the first stage with parallel machines and then they are controlled and ready in the second stage and finally the parts are assembled in an assembly stage to produce the products. Two objective functions are considered that are: (1) to minimizing the completion time of all products (makespan), and (2) minimizing the sum of earliness and tardiness of all products (∑_i▒(E_i∕T_i ) . Since this type of problem is NP-hard, a new multi-objective algorithm is designed for searching locally Pareto-optimal frontier for the problem. To validate the performance of the proposed algorithm, in terms of solution quality and diversity level, various test problems are made and the reliability of the proposed algorithm, based on some comparison metrics, is compared with two prominent multi-objective genetic algorithms, i.e. NSGA-II and SPEA-II. The computational results show that performance of the proposed algorithms is good in both efficiency and effectiveness criterions.

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Process capability indices (PCIs) can be used as an effective tool for measuring product quality and process performance. In classic quality control there are some limitations which prevent a deep and flexible analysis because of the crisp definition of PCA‟s parameters. Fuzzy set theory can be used to add more flexibility to process capability analyses. In this study, the fuzzy X ba and MRx ba control charts are introduced to monitor continuous production process in triangular fuzzy state. Also, fuzzy PCIs are produced when SLs and measurements are triangular fuzzy numbers (TFN). For this aim, a computer program is coded in Matlab software. The fuzzy control charts is applied in Yazd fiber production plant. The results show that in continuous production processes, the better analysis will be performed by using fuzzy measurements. Also, based on the fuzzy capability indices, we can have a flexible analysis of the process performance.

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Achieving optimal production cycle time for improving manufacturing processes is one of the common problems in production planning. During recent years, different approaches have been developed for solving this problem, but most of them assume that mean quality characteristic is constant over production run length and sets it on customer’s target value. However, the process mean may drift from an in-control to an out-of-control at a random point in time. This study aims to select the production cycle time and the initial setting of mean quality characteristic, so that the expected total cost, consisting of quality loss and maintenance costs as well as ordering and holding costs, already considered in the classic models is minimized. To investigate the effect of mean process setting, a computational analysis on a real world example is performed. Results show the superiority of the proposed approach compared to the classical economic production quantity model.

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In last decades, mobile factories have been used due to their high production capability, carrying their equipment and covering rough and uneven routes. Nowadays, more companies use mobile factories with the aim of reducing the transportation and manufacturing costs. The mobile factory must travel between the suppliers, visit all of them in each time period and return to the initial location of the mobile factory. In this paper, we present an integer nonlinear programming model for production scheduling and routing of mobile factory with the aim of maximization of profit. This problem is similar to the well-known Traveling Salesman Problem (TSP) which is an NP-hard problem. Also at each supplier, the scheduling problem for production is NP-hard. After linearization, we proposed a heuristic greedy algorithm. The efficiency of this heuristic algorithm is analyzed using the computational studies on 540 randomly generated test instances. Finally, the sensitivity analysis of the production cost, transportation cost and relocation cost was conducted.

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Nowadays, several methods in production management mainly focus on the different partners of supply chain management. In real world, the capacity of planes is limited. In addition, the recent decade has seen the rapid development of controlling the uncertainty in the production scheduling configurations along with proposing novel solution approaches. This paper proposes a new mathematical model via strong recent meta-heuristics planning. This study firstly develops and coordinates the integrated air transportation and production scheduling problem with time windows and due date time in Fuzzy environment to minimize the total cost. Since the problem is NP-hard, we use four meta-heuristics along with some new procedures and operators to solve the problem. The algorithms are divided into two groups: traditional and recent ones. Genetic Algorithm (GA) and Particle Swarm Optimization (PSO) as traditional algorithms, also Keshtel Algorithm (KA) and Virus Colony Search (VCS) as the recent ones are utilized in this study. In addition, by using Taguchi experimental design, the algorithm parameters are tuned. Besides, to study the behavior of the algorithms, different problem sizes are generated and the results are compared and discussed.

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Supply chain members coordinate with each other in order to obtain more profit. The major mechanisms for coordination among supply chain echelons are pricing, inventory management, and ordering decisions. This paper concerns these mechanisms in a multi-echelon supply chain consisting of multiple suppliers, one manufacturer, and multiple retailers in order to study the price and leadtime competition, where the make-to-order production mode is employed and consumers are sensitive to retail price and leadtime. In the current study, a novel inventory model is presented, where the manufacturer has an exclusive supplier for every required component of its final product. The interactions and decisions of the firms are observed in multiple time periods. Moreover, each supply chain member has equal power and make their decisions simultaneously. The proposed model considers the relationships among three echelon supply chain members based on a non-cooperative Nash game with pricing and inventory decisions. An iterative solution algorithm is proposed to find Nash equilibrium point of the game. Several numerical examples are presented to study the application of the model as well as the effectiveness of the algorithm. Finally, a comprehensive sensitivity analysis is performed and some important managerial insights are highlighted.
 

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In this paper, an integrated mathematical model of the dynamic cell formation and production planning, considering the pricing and advertising decision is proposed. This paper puts emphasis on the effect of demand aspects (e.g., pricing and advertising decisions) along with the supply aspects (e.g., reconfiguration, inventory, backorder and outsourcing decisions) in developed model. Due to imprecise and fuzzy nature of input data such as unit costs, capacities and processing times in practice, a fuzzy multi-objective programming model is proposed to determine the optimal demand and supply variables simultaneously. For this purpose, a fuzzy goal programming method is used to solve the equivalent defuzzified multi-objective model. The objective functions are to maximize the total profit for firm and maximize the utilization rate of machine capacity. The proposed model and solution method is verified by a numerical example.

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Crude oil production output forecast is very important in the formulation of genuine and suitable production policies; it is pivotal in planning and decision making. This paper explores the use of forecasting techniques to assist the oil field manager in decision making. In this analysis, statistical models of projected trends which involves graphical, least squares, simple moving average and exponential smoothing methods were compared. The least squares method was found to be most suitable to capture the recent random nature of crude oil production output in the oilfield of the Niger Delta region of Nigeria. In addition, a multiple linear regression model was developed for predicting daily, weekly, monthly or even yearly volume of crude oil production output in the oilfield facility.

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The processes of transformation of the energy space, namely the impact of alternative energy resources on it, are characterized by changes in the national economy in general and in the energy market in particular. The results of the analysis confirmed the significant dependence of electricity production indicators on renewable sources and such factors as GDP, CO₂ emissions, total electricity production, which requires improvement of organizational and economic bases for policy development of state support for renewable energy technologies in countries with exogenous factors. The interdependence between electricity production from renewable sources and economic indicators in Ukrainian-Chilean relations using macroeconomic multifactor analysis based on the correlation method allowed to identify the most influential factors.

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 The relevance of the research topic is due to the fact that in the current economic conditions attracting additional investments will ensure the further development of the agricultural sector of the economy. The purpose of the article is to establish a close link between investment attraction and increased agricultural output.
Positive dynamics were found as a result of the analysis of the dynamics of investments in fixed assets in the agricultural sector during the analyzed period, but their fluctuations by years are observed due to the influence of factors of the external and internal environment.
Scientific methods were used in the research process: modeling - to build an investment model for the development of the agricultural sector of the economy; economic and statistical - to assess the dynamics of capital investment; analysis and synthesis - to find out the reasons that cause changes in capital investment.
Results of the research. The result of the study is clearly identified trends in attracting investment in the agricultural sector of Ukraine. The analysis of investment attractiveness on the basis of neoclassical Cobb-Douglas production function is carried out. The obtained model made it possible to predict the volume of production based on the expected values of capital and labor.

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One of the basic assumptions of classical production-inventory models is that all products are of perfect quality. However, in real manufacturing situations, the production of defective items is inevitable, and a fraction of the items produced may be naturally imperfect. In fact, items may be damaged due to production and/or transportation conditions in the manufacturing process. On the other hand, some reworkable items exist among imperfect items that can be made perfect by additional processing. In addition, the classical production-inventory models assume that there is only one product in the system and that there is an unlimited amount of resources. However, in many practical situations, several products are produced and there are some constraints related to various factors such as machine capacity, storage space, available budget, number of allowable setups, etc. Therefore, we propose new constrained production-inventory models for multiple products where the manufacturing process is defective and produces a fraction of imperfect items. A percentage of defective items can be reworked, and these products go through the rework process to become perfect and return to the consumption cycle. The goal is to determine economic production quantities to minimize the total cost of the system. The analytical solutions are each derived separately by Lagrangian relaxation method, and a numerical example is presented to illustrate and discuss the procedure. A sensitivity analysis is performed to investigate how the variation in the inputs of the models affects the total cost of the inventory system. Finally, some research directions for future works are discussed.

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This paper aims to frame a two-player supply chain model with a production system's reliability influenced products’ defection rate.  Upon generating and inspecting the products, the producer reworks the defectives and sells the perfect and reworked items to a retailer providing him free products' delivery. The retailer stores both types of commodities in the respective showrooms of finite capacities and keeps the excess conforming products in a leased warehouse. Eventually, the formulation of these two partners' profit functions performed, and a numerical illustration demonstrates this model's applicability.   Results shows, hiring a storehouse is profitable for the retailer and the deterioration of the production system’s reliability impacts adversely on the manufacturer's profit.

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In recent years, it has been proven that integrating statistical process control, maintenance policy, and production can bring more benefits for the entire production systems. In the literature of triple-concept integrated models, it has generally been assumed that the observations are independent. However, the existence of correlated structures in some practical applications put the traditional control charts in trouble. The mixed EWMA-CUSUM (MEC) control chart and the ARMA control chart are effective tools to monitor the mean of autocorrelated processes. This paper proposes an integrated model subject to some constraints for determining the decision variables of triple concepts in the presence of autocorrelated data. Three types of autocorrelated processes are investigated to study their effects on the results. Moreover, the results of the MEC and ARMA charts are compared. Due to the complexity of the model, a particle swarm optimization (PSO) algorithm is applied to select optimal decision variables. An industrial example and extensive comparisons are provided

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This paper designs a Scenario analysis approach to determine the joint production policy for two products under possible substitution. The Scenario analysis is designed to improve decision making by considering possible outcomes and their implications. The traditional multi-products production models assume that there is no possible substitution between products. However, in real-world cases, there are many substitutable products where substitution may occur in the event of a product stock-out. The proposed model optimizes production quantities for two products under substitution with the aim of minimizing the total cost of inventory system, including setup and holding costs, subject to a resource constraint. To analyze the problem, four special Scenarios are derived and discussed in detail. Furthermore, the total cost functions are derived for each Scenario separately, and then a solution procedure is suggested based on the Scenarios developed. The numerical examples are implemented, and the results are discussed in detail.

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Nowadays, supply chain management (SCM) is an interesting problem that has attracted the attention of many researchers. Transportation network design is one of the most important fields of SCM. In this paper, a logistics network design is considered to optimize the total cost and increase the network stability and resiliency. First, a mixed integer nonlinear programming model (MINLP) is formulated to minimize the transportation time and transportation cost of products. The proposed model consists of two main stages.
One is a normal stage that minimizes the transportation and holding costs, all manufacturers are also assumed to be healthy and in service. In this stage, the quantity of customer demand met by each manufacturer is eventually determined.
The second is the resilience stage. A method is presented by creating an information network in this supply chain for achieving the resilient and sustainable production and distribution chain that, if some manufacturers break down or stop production, Using the Restarting and load sharing scenarios in the reactive approach to increase resilience with accepting the costs associated with it in the supply network and return to the original state in the shortest possible time, the consequences of accidental failure and shutdown of production units are managed.
Two capacities are also provided for each manufacturer

• Normal capacity to meet the producer's own demand
• Load sharing capacity, Determine the empty capacity and increase the capacity of alternative units to meet the out-of-service units demand

In order to solve the model, we used GAMS & Matlab software to find the optimal solutions. A hybrid priority-based Non-dominated Sorting Genetic Algorithms (NSGA-II) and Sub-population Genetic Algorithm (SPGA- II) is provided in two phases to find the optimal solutions. The solutions are represented with a priority matrix and an Allocated vector. To compare the efficiency of two algorithms several criteria are used such as NPS, CS and HV. Several Sample problems are generated and solved that show the Sub-population Genetic Algorithm (SPGA- II) can find good solutions in a reasonable time limit.

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Companies and firms, nowadays, due to mounting competition and product diversity, seek to apply virtual cellular manufacturing systems to reduce production costs and improve quality of the products. In addition, as a result of rapid advancement of technology and the reduction of product life cycle, production systems have turned towards dynamic production environments. Dynamic cellular manufacturing environments examine multi-period planning horizon, with changing demands for the periods. A dynamic virtual cellular manufacturing system is a new production approach to help manufacturers for decision making. Here, due to variability of demand rates in different periods, which turns to flow variability, a mathematical model is presented for dynamic production planning. In this model, we consider virtual cell production conditions and worker flexibility, so that a proper relationship between capital and production parameters (part-machine-worker) is determined by the minimum lost sales of products to customers, a minimal inventory cost, along with a minimal material handling cost. The problems based on the proposed model are solved using LINGO, as well as an epsilon constraint algorithm.

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Modeling supply chain planning problems is considered one of the most critical planning issues in Supply Chain Management (SCM). Nowadays, decisions making must be sufficiently sustainable to operate appropriately in a complex and uncertain environment of the market for many years to beyond the next decade. Therefore, making these decisions in the presence of uncertainty is a critical issue,as highlighted in a large number of relevant publications over the past two decades.The purpose of this investigation is to model a multilevel supply chain problem and determine the constraints that prevent the flow from performing properly, subject to various sources and types of uncertainty that characterize the flow. Therefore, it attempts to establish a generic model that relies on the stochastic approach.  Several studies have been conducted on uncertainty in order to propose an optimal solution to this type of problem. Thus, in this study, we will use the method of "Mixed integer optimization program" which is the basis of the algorithm that will be employed. This inaccuracy of the supply chain is handled by the fuzzy sets. In this paper, we intend to provide a new model for determining optimal planning of tactical and strategical decision-making levels, by building a conceptual model. Therefore, it enables us to model the mathematical programming problem. We investigate in this attempt, attention to solving the mathematical model. So in the resolution we are going through the algorithm in machine learning, therefore providing as in the end an optimal solution for the planning of production.

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The main objective of this research is effective planning as well as greener production and distribution of mineral products in supply chain network. Through a case study in cement industry, it considers the design of the mining supply chain network including several factories with a number of production lines and multiple distribution centers. It leaves part of the transportation operation to contractor companies so as to enable the core company to better focus on its products’ quality and also create job opportunities to local people. It employs a multi-period and multi-product mixed integer linear programming model to both maximize the profit of the factory as well as minimize its carbon dioxide gas emissions which are released during cement production and transportation process. Due to the uncertainty of its cost parameters, fuzzy logic has been used for the modeling and solved via a novel fuzzy multi-choice goal programming approach. Sensitivity analysis has also been done on some key parameters. Comparing results of the model with those from the single-objective models, shows that the model has good efficiency and can be used by managers of mining industries such as cement. Although leaving part of the transportation operations to contractor companies increases the number of vehicles used by the contractor companies, its associated decrease in the number of required factory vehicles, improves both objectives of the model. This should be considered by the managers since on top of profit maximization, it can help them build an eco-friendly image. Mining industries generally generate significant amount of pollutions and companies that pay attention to different dimensions of their social responsibilities can remain stable in the competitive market.

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