International Journal of Industrial Engineering & Production Research

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In recent years, it has been proven that integrating statistical process control, maintenance policy, and production can bring more benefits for the entire production systems. In the literature of triple-concept integrated models, it has generally been assumed that the observations are independent. However, the existence of correlated structures in some practical applications put the traditional control charts in trouble. The mixed EWMA-CUSUM (MEC) control chart and the ARMA control chart are effective tools to monitor the mean of autocorrelated processes. This paper proposes an integrated model subject to some constraints for determining the decision variables of triple concepts in the presence of autocorrelated data. Three types of autocorrelated processes are investigated to study their effects on the results. Moreover, the results of the MEC and ARMA charts are compared. Due to the complexity of the model, a particle swarm optimization (PSO) algorithm is applied to select optimal decision variables. An industrial example and extensive comparisons are provided

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Productions of the industries around the world depend on using equipment and machines. Therefore, it is vital to support the supply of equipment and spare parts for maintenance operations, especially in strategic industries that separate optimization of inventory management, supplier selection, network design, and planning decisions may lead to sub-optimal solutions. The integration of forward and reverse spare part logistics network can help optimize total costs. In this paper, a  mathematical model is presented for designing and planning an integrated forward-reverse repairable spare parts supply chain to make optimal decisions. The model considers the uncertainty in demand during the lead-time and the optimal assignment of repairable equipment to inspection, disassembly, and repair centers. A METRIC (Multi-Echelon Technique for recoverable Item Control) model is integrated into the forward-reverse supply chain to handle inventory management. A case study of National Iranian Oil Company (NIOC) is presented to validate the model. The non-linear constraints are linearized by using a linearization technique; then the model is solved by an iterative procedure in GAMS. A prominent outcome of the analyses shows that the same policies for repair and purchase of all the equipment and spare parts do not result in optimal solutions. Also, considering supply, repair, and inventory management decisions of spare parts simultaneously helps decision-makers enhance the supply chain's performance by applying a well-balanced repairing and purchasing policy.

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The role of sustainability dimensions in the value creation process has received much attention. Adopting a proper set of key performance indicators sustainability leads to accurate calculation of chain value. This paper focuses on the dimensions of in the biofuel supply chain and seeks to evaluate the value in the chain. First, the importance of biofuels and its various types are discussed. Then, a new model is presented by designing the proposed energy chain and considering its sustainability dimensions and indicators in uncertain environment. Rough set theory is one of the best mathematical tools for dealing with uncertainty. The proposed biofuel energy supply chain is modeled to obtain the total value of the system considering sustainability indicators and layers of the supply chain. A multi-objective rough mathematical formulation is presented and solved. Best-worst method was integrated to determine the significance score of sustainability indicators. Finally, the model of the rough linear mathematical program is solved with optimization tools and the sustainable value of the chain is obtained.

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This study seeks to introduce the influential factors in controlling and dealing with uncertainty in intermittent demand. Hybrid forecasting and Grey Theory, due to their potential in facing complex nature, insufficient data, have been used simultaneously. Different modeling, unbiased weighting results have been used in estimating the safety stock(SS) by both theoretical and experimental methods. In other words, this work deals with the less studied feature of various modeling errors and their effect on SS determination and recommends its use to address the uncertainty of intermittent demand as a criterion for introducing a superior model in the field of inventory.

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Drawing lessons from the Covid-19 pandemic according to literature, this contribution aims to show that greening the United Nations System with stronger environmental considerations, can help to shift the global economy from fossil energy to renewable energy with public-health resilient systems. This contribution starts with highlighting the fact that past economic crises and the implementation of the Sustainable Development Global Agenda have not been able to generate strong institutional arrangements for sustainable development including climate resilience building and public health resilient systems. This allows us to apprehend the possibility that the Covid-19 pandemic crisis may face the same incapacity. In response to these statements, this contribution shares the opinion that institutional reforms within the United Nations System may lead to perennial normative provisions and institutional arrangements able to make sustainable development happen with resilient public-health systems. This note highlights the fall of GHZ emissions during the Covid-19 pandemic. It shows, however, based on the history of the past crisis, that the huge investment being mobilized to recover from the pandemic can quickly absorb GHZ emissions fall. The way out suggested is that both the Global Economy and the Global Public Health agendas can be revisited to be strengthened by stronger environmental considerations. One of our findings is that multilateralism can adopt suitable institutional arrangements in Global Environmental Governance throughout the current global agenda on International Environmental Governance Reform within the United Nations System.

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The health insurance system can play an effective role to control health expenditures. The purpose of this study is to provide a model for estimating the physician visit tariffs. To achieve this goal, a hybrid model was used. fuzzy logic is the most appropriate tool for controlling systems and deriving rules for the relationship between inputs and outputs. So, the output of the data mining techniques enter the fuzzy logic as an input variable. The data were collected from the Health Insurance Organization of Iran in two sections including the physicians' costs and physicians' deductions. Owing to the techniques used in this model, NN had the least error, as compared to other data mining techniques (0.0034 and 0.0013, respectively). After defining the variables, membership functions and fuzzy logic rules, the accuracy of the whole control model was confirmed by random data. This research has dealt with the domains of health insurance , their connections and defining effective variables better and more extensively than the other studies in the field.

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Nowadays, supply chain management (SCM) is an interesting problem that has attracted the attention of many researchers. Transportation network design is one of the most important fields of SCM. In this paper, a logistics network design is considered to optimize the total cost and increase the network stability and resiliency. First, a mixed integer nonlinear programming model (MINLP) is formulated to minimize the transportation time and transportation cost of products. The proposed model consists of two main stages.
One is a normal stage that minimizes the transportation and holding costs, all manufacturers are also assumed to be healthy and in service. In this stage, the quantity of customer demand met by each manufacturer is eventually determined.
The second is the resilience stage. A method is presented by creating an information network in this supply chain for achieving the resilient and sustainable production and distribution chain that, if some manufacturers break down or stop production, Using the Restarting and load sharing scenarios in the reactive approach to increase resilience with accepting the costs associated with it in the supply network and return to the original state in the shortest possible time, the consequences of accidental failure and shutdown of production units are managed.
Two capacities are also provided for each manufacturer

• Normal capacity to meet the producer's own demand
• Load sharing capacity, Determine the empty capacity and increase the capacity of alternative units to meet the out-of-service units demand

In order to solve the model, we used GAMS & Matlab software to find the optimal solutions. A hybrid priority-based Non-dominated Sorting Genetic Algorithms (NSGA-II) and Sub-population Genetic Algorithm (SPGA- II) is provided in two phases to find the optimal solutions. The solutions are represented with a priority matrix and an Allocated vector. To compare the efficiency of two algorithms several criteria are used such as NPS, CS and HV. Several Sample problems are generated and solved that show the Sub-population Genetic Algorithm (SPGA- II) can find good solutions in a reasonable time limit.

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Companies and firms, nowadays, due to mounting competition and product diversity, seek to apply virtual cellular manufacturing systems to reduce production costs and improve quality of the products. In addition, as a result of rapid advancement of technology and the reduction of product life cycle, production systems have turned towards dynamic production environments. Dynamic cellular manufacturing environments examine multi-period planning horizon, with changing demands for the periods. A dynamic virtual cellular manufacturing system is a new production approach to help manufacturers for decision making. Here, due to variability of demand rates in different periods, which turns to flow variability, a mathematical model is presented for dynamic production planning. In this model, we consider virtual cell production conditions and worker flexibility, so that a proper relationship between capital and production parameters (part-machine-worker) is determined by the minimum lost sales of products to customers, a minimal inventory cost, along with a minimal material handling cost. The problems based on the proposed model are solved using LINGO, as well as an epsilon constraint algorithm.

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Operating rooms have become the most important areas in hospitals because of the scarcity and cost of resources. The present study investigates operating room scheduling and rescheduling considering the priority of surgical patients in a specialized hospital. The ultimate purpose of scheduling is to minimize patient waiting time, surgeon idle time between surgeries, and penalties for deviations from operating room preferences. A mathematical programming model is presented to solve the problem. Because the problem is strongly NP-hard, two heuristic algorithms are presented. A heuristic algorithm based on a mathematical programming model with local search obtains near-optimal solutions for all the samples. The average relative deviation of this algorithm is 0.02%. In continuous, heuristic algorithms performance have been investigated by increasing the number of patients and reduce the number of recovery beds. Next, a rescheduling heuristic algorithm is presented to deal with real-time situations. This algorithm presents fewer changes resulting from rescheduling in comparison with the scheduling problem.

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Supply chain management is one of the requirements for achieving economic growth in any supply chain. If managers' decisions are optimally allocated, it will be possible for companies and industries with a competitive and profitable advantage to grow and develop. The main desire of any company for survival is to minimize costs and maximize profitability. Due to the increasing complexity and dynamics of the situation, decision-making in this area requires more advanced analytical methods. Accordingly, the Real options theory has emerged, which introduces a new way of thinking about investing, especially in conditions of uncertainty. In this paper, a multi-period model is considered that examines the demand uncertainty in each period and also uses the Real options theory to seek the optimal strategy for investors in conditions of uncertainty and the effect of investors’ discretion on it. Using a decision tree to estimate the probable demand in each period and using Monte Carlo simulations to identify the lowest cost scenario in each period, the model has been solved in this research. In the case of the uncertainty parameter, sensitivity analysis is performed, and under different values ​​of this parameter, the obtained result is evaluated and validated. And the extension of outsourcing will increase the company’s profitability and meet higher demand and lower costs.

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Condition-based maintenance (CBM) is a well-known maintenance cost minimization strategy in which maintenance activities are performed based on the actual state of the system being maintained. The act of combining maintenance activities for different components is called opportunistic maintenance or maintenance clustering, which is known to be cost-effective, especially for multi-component systems with economic dependency. Every operating system is subject to gradual degradation which ultimately leads to system failure. Since each level of degradation can be represented by a state, every system can be modeled as a multi-state structure. The state of a system can be estimated through condition monitoring, albeit with uncertainty. The majority of studies in the field of maintenance planning are focused on preventive perfect maintenance operations such as replacement. But in practice, most of the maintenance operations are imperfect because of time, technology, and resource limitations. In this paper, we present a CBM clustering model that factors in uncertainty in alerting and lifetime distribution and considers the possibility of using the imperfect maintenance approach. This model is developed for a system with three levels of warning (Signal, Alert, Alarm), which combines inspections and condition monitoring to avoid unnecessary inspections and thereby achieve better cost-efficiency. Our analysis and results provide a general view of when and how to cluster maintenance activities to minimize maintenance costs and maximize system availability. Numerical investigations performed with MATLAB show that clustering CBM activities can result in as much as 80% cost saving compared to No clustering.
 

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This paper aims to introduce a joint optimization approach for maintenance, quality, and buffer stock policies in single machine production systems based on a P control chart. The main idea is to find the optimal values of the preventive maintenance period, the buffer stock size, the sample size, the sampling interval, and the control limits simultaneously, such that the expected total cost per time unit is minimized. In the considered system, we have a fixed rate of production and stochastic machine breakdowns which directly affect the quality of the product. Periodic preventive maintenance (PM) is performed to reduce out-of-control states. In addition, corrective maintenance is required after finding each out-of-control state. A buffer is used to reduce production disturbances caused by machine stops. To ensure that demand is met during a preventive and corrective maintenance operation. All features of three sub-optimization problems including maintenance, quality control, and buffer stock policies are formulated and the proposed integrated approach is defined and modeled mathematically. In addition, an iterative numerical optimization procedure is developed to provide the optimal values for the decision variables. The proposed procedure provides the optimal values of the preventive maintenance period, the buffer stock size, the sample size, the sampling interval, and the control chart limits simultaneously, in a way that the total cost per time unit is minimized. Moreover, some sensitivity analyses are carried out to identify the key effective parameters.

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Diagnosis of diseases is a critical problem that can help for more accurate decision-making regarding the patients’ health and required treatments. Machine learning is a solution to detect and understand the symptoms related to heart disease. In this paper, a logistic regression model is proposed to predict heart disease based on a dataset with 299 people and 13 variables and to evaluate the impact of different predictors on the outcome. In this regard, at first, the effect of each predictor on the precise prediction of the outcome has been evaluated and analyzed by statistical measurements such as AIC scores and p-values. The logit models of different predictors have also been analyzed and compared to select the predictors with the highest impact on heart disease. Then, the combined model that best fits the dataset has been determined using two statistical approaches. Based on the results, the proposed model predicts heart disease with a sensitivity and specificity of 84.21% and 90.38%, respectively. Finally, using normal probability density curves, the likelihood ratios have been established based on classes 1 and 0. The results show that the likelihood ratio classifier performs as satisfactorily as the logistic regression model.

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In some applications, the number of quality characteristics is larger than the number of observations within subgroups. Common multivariate control charts to monitor the variability of such high-dimensional processes are unsuitable because the sample covariance matrix is not positive semi-definite and invertible. Moreover, the impact of gauge imprecision on detection capability of multivariate control charts under high-dimensional setting has been clearly neglected in the literature. To overcome these shortcomings, this paper develops a ridge penalized likelihood ratio chart for Phase II monitoring of high-dimensional process in the presence of measurement system errors. The developed control chart departures from the assumption of sparse variability shifts in which the assignable cause can only affects a few elements of the covariance matrix. Then, to compensate for the adverse impact of gauge impression, the developed chart is extended by employing multiple measurements on each sampled item. Simulation studies are carried out to study the impact of imprecise measurements on detectability of the developed monitoring scheme under different shift patterns. The results show that the gauge inability negatively affects the run-length distribution of the developed control chart. It is also found that the extended chart under multiple measurements strategy can effectively reduce the error impact.

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