Showing 3 results for Process Monitoring
Sundaramali G., Santhosh Raj K., Anirudh S., Mahadharsan R., Senthilkumaran Selvaraj,
Volume 32, Issue 3 (9-2021)
Abstract
One of the goals of the manufacturing industry in the globalisation era is to reduce defects. Due to a variety of factors, the products manufactured in the industry may not be defect-free. Six Sigma is one of the most effective methods for reducing defects. This paper focuses on implementing Six Sigma in the automobile industry's stator motor shaft assembly. The high decibel noise produced by the stator motor is regarded as a rejected piece. Six Sigma focuses on continuous improvement and aids in process optimization by identifying the source of the defect. In the Six Sigma process, the problem is measured and analysed using various tools and techniques. Before beginning this case study, its impact on the company in terms of internal and external customer cost savings is assessed. This case study was discovered to be in a high-impact area. The issue was discovered during the Core and Shaft pressing process. Further research leads to dimensional tolerance, which reduces the defect percentage from 16.5 percent to 0.5 percent.
Bhagwan Kumar Mishra, Anupam Das,
Volume 32, Issue 4 (12-2021)
Abstract
The article highlights the development of a Non-Gaussian Process Monitoring Strategy for a Steel Billet Manufacturing Unit (SBMU). The non-Gaussian monitoring strategy being proposed is based on Modified Independent Component Analysis (ICA) which is a variant of the widely employed conventional ICA. The Independent Components(IC) being extracted by modified ICA technique are ordered as per the variance explained akin to that of Principle Component Analysis (PCA). Whereas in conventional ICA the variance explained by the ICs are not known and thereby causes hindrance in the selection of influential ICs for eventual building of the nominal model for the ensuing monitoring strategy. Hotelling T2 control chart based on modified ICA scores was used for detection of fault(s) whose control limit was estimated via Bootstrap procedure owing to the non-Gaussian distribution of the underlying data. The Diagnosis of the Detected Fault(s) was carried out by employment of Fault Diagnostic Statistic. The Diagnosis of the Fault(s) involved determination of the contribution of the responsible Process and Feedstock characteristics. The non-Gaussian strategy thus devised was able to correctly detect and satisfactory diagnose the detected fault(s)
Ahmad Hakimi, Hiwa Farughi, Amirhossein Amiri, Jamal Arkat,
Volume 33, Issue 1 (3-2022)
Abstract
In some statistical processes monitoring (SPM) applications, relationship between two or more ordinal factors is shown by an ordinal contingency table (OCT) and it is described by the ordinal Log-linear model (OLLM). Newton-Raphson algorithm methods have also been used to estimate the parameters of the log-linear model. In this paper, the OLLM based processes is monitored using MR and likelihood ratio test (LRT) approaches in Phase I. Some simulation studies are applied to performance evaluation of the proposed approaches in terms of probability of signal under step shifts, drifts and the presence of outliers. Results show that, by imposing the small and moderate shifts in the ordinal log-linear model parameters, the MR statistic has better performance than LRT. In addition, a real case study in dissolution testing in pharmaceutical industry is employed to show the application of the proposed control charts in Phase I.
