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Showing 19 results for Reliability

S. G. Jalali Naini , M. B. Aryanezhad, A. Jabbarzadeh , H. Babaei ,
Volume 20, Issue 3 (9-2009)
Abstract

This paper studies a maintenance policy for a system composed of two components, which are subject to continuous deterioration and consequently stochastic failure. The failure of each component results in the failure of the system. The components are inspected periodically and their deterioration degrees are monitored. The components can be maintained using different maintenance actions (repair or replacement) with different costs. Using stochastic regenerative properties of the system, a stochastic model is developed in order to analyze the deterioration process and a novel approach is presented that simultaneously determines the time between two successive inspection periods and the appropriate maintenance action for each of the components based on the observed degrees of deterioration. This approach considers different criteria like reliability and long-run expected cost of the system. A numerical example is provided in order to illustrate the implementation of the proposed approach.
Mohammad Saber Fallah Nezhad, Ali Mostafaeipour,
Volume 25, Issue 1 (2-2014)
Abstract

In order to perform Preventive Maintenance (PM), two approaches have evolved in the literature. The traditional approach is based on the use of statistical and reliability analysis of equipment failure. Under statistical-reliability (S-R)-based PM, the objective of achieving the minimum total cost is pursued by establishing fixed PM intervals, which are statistically optimal, at which to replace or overhaul equipments or components. The second approach involves the use of sensor-based monitoring of equipment condition in order to predict occurrence of machine failure. Under condition-based (C-B) PM, intervals between PM works are no longer fixed, but are performed only “when needed”. It is obvious that Condition Based Maintenance (CBM) needs an on-line inspection and monitoring system that causes CBM to be expensive. Whenever this cost is infeasible, we can develop other methods to improve the performance of traditional (S-R)-based PM method. In this research, the concept of Bayesian inference was used. The time between machine failures was observed, and with combining Bayesian Inference with (S-R)-based PM, it is tried to determine the optimal checkpoints. Therefore, this approach will be effective when it is combined with traditional (S-R)-based PM, even if large number of data is gathered.
Fernando Antonio Moala,
Volume 25, Issue 4 (10-2014)
Abstract

The Weibull distribution has been widely used in survival and engineering reliability analysis. In life testing experiments is fairly common practice to terminate the experiment before all the items have failed, that means the data are censored. Thus, the main objective of this paper is to estimate the reliability function of the Weibull distribution with uncensored and censored data by using Bayesian estimation. Usually it is assigned prior distributions for the parameters (shape and scale) of the Weibull distribution. Instead, we assign prior distributions for the reliability function for a fixed time, that is, for the parameter of interest. For this, we propose different non-informative prior distributions for the reliability function and select the one that provides more accurate estimates. Some examples are introduced to illustrate the methodology and mainly to investigate the performance of the prior distributions proposed in the paper. The Bayesian analysis is conducted based on Markov Chain Monte Carlo (MCMC) methods to generate samples from the posterior distributions

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Mir Mehdi Seyyed Esfahani,
Volume 26, Issue 1 (3-2015)
Abstract

In today's competitive market, quality has an important role in manufacturing system. The manufacturers attempt to maintain their production system in a proper condition to produce high quality products. One of the key factors to achieve this goal is maintenance policy. Most studies on maintenance focused on machines and less attention has been paid to human resources as the most important factor in manufacturing system. In this paper we propose a mixed integer nonlinear model to schedule the maintenance of machines and rest of human resources based on reliability factor. This model aims to minimize the cost of machines and human resources idleness and products quality cost. The performance of proposed model was examined by two instances and the obtained results indicated this model can provide efficient and effectiveness work and rest schedule for machines and human resources in manufacturing systems.
Rasol Jamshidi,
Volume 27, Issue 3 (9-2016)
Abstract

Most manufacturers use human-machine systems to produce high-quality products. Dealing with human-machine systems is very complicated since not only machines should be utilized in proper condition but also appropriate environment should be provided for human resources. Most manufacturers have a maintenance plan for machines but many of them do not have a proper work-rest schedule for human resources. Considering this fact we emphasis on human role in human-machine systems maintenance and propose a mathematical model that obtains the optimal work-rest schedule for humans based on fatigue-recovery models and the optimal maintenance policy for machines based on reliability level. The performance of proposed model was examined by some instances and the obtained results indicate this model can provide effective maintenance policy for human-machine systems.


Ali Salmasnia, Ebrahim Ghasemi, Hadi Mokhtari,
Volume 27, Issue 4 (12-2016)
Abstract

This study aims to select optimal maintenance strategy for components of an electric motor of the National Iranian Oil Refining and Distribution Company. In this regard, a method based on revised multi choice goal programming and analytic hierarchy process (AHP) is presented. Since improving the equipment reliability is an important issue, reliability centered maintenance (RCM) strategies are introduced in this paper. Furthermore, on one hand, we know that maintenance cost consists of a considerable percentage of production cost; on the other hand, the risk of equipment failure is a main factor on personnel’s safety. Consequently, the cost and risk factors are selected as important criteria of maintenance strategies.


Mahdi Karbasian, Ali Eghbali Babadi, Fatemeh Hasani,
Volume 28, Issue 2 (6-2017)
Abstract

Abstract

The reliability and safety of any system is the most important qualitative characteristic of a system. This qualitative characteristic is of particular importance in systems whose functions are under various stresses, such as high temperature, high speed, high pressure, etc. A considerable point, which is rarely taken into account when calculating the reliability and safety of systems, is the presence of dependency among subsystems, and this dependency causes various failures in a system, one of the most important of which is the common cause failure (CCF). Failing to consider common cause failures in the calculation of system reliabilities, leads to optimistic estimations of system reliability rates, which results in too much trust in the system. In this paper, first we deal with identifying the reliability of the input of a dynamic positioning system consisting of different environmental sensors and various positioning systems with the aid of PBS and FFBD techniques. Then, we will calculate and allocate the above-mentioned reliability with the aid of a RBD. The common cause failures of different subsystems were considered in calculating the reliability of the previously mentioned system, with the aid of IEC 61508 standard, and then the degree of the effectiveness of common cause failures on the reliability of the studied system, was obtained. Finally, by considering different assumptions for the system under study, it was proved that the less the amount of the reliability of dependent components is, the higher the effectiveness of common cause failures on the system reliability will be


Amir-Mohammad Golmohammadi, Mahboobeh Honarvar, Hasan Hosseini-Nasab, Reza Tavakkoli-Moghaddam,
Volume 29, Issue 2 (6-2018)
Abstract

The fundamental function of a cellular manufacturing system (CMS) is based on definition and recognition of a type of similarity among parts that should be produced in a planning period. Cell formation (CF) and cell layout design are two important steps in implementation of the CMS. This paper represents a new nonlinear mathematical programming model for dynamic cell formation that employs the rectilinear distance notion to determine the layout in the continuous space. In the proposed model, machines are considered unreliable with a stochastic time between failures. The objective function calculates the costs of inter and intra-cell movements of parts and the cost due to the existence of exceptional elements (EEs), cell reconfigurations and machine breakdowns. Due to the problem complexity, the presented mathematical model is categorized in NP-hardness; thus, a genetic algorithm (GA) is used for solving this problem. Several crossover and mutation strategies are adjusted for GA and parameters are calibrated based on Taguchi experimental design method. The great efficiency of the proposed GA is then demonstrated via comparing with particle swarm optimization (PSO) and the optimum solution via GAMS considering several small/medium and large-sized problems. 


Mahdi Karbasian, Maryam Mohammadi, Mohammad Mortazavi,
Volume 29, Issue 2 (6-2018)
Abstract

Reliability allocation has an essential connection to design for reliability and is an important activity in the product design and development process. In determining the reliability of subsystems or components on the basis of goal reliability, attention must be paid to failure effect, failure information, and improvement opportunities based upon real potentials for reliability improvement. In the light of the fact that ignoring dependent failures inflicts irreversible damage on systems, and that redundant systems are vulnerable to Common Cause Failure (CCF) as well as independent failure, attention must be paid not only to components’ independent failure information, but also to CCF information in conducting reliability allocation for such systems. To consider improved failure rate alone cannot ensure the achievement of the goal reliability in question, because if the CCF occurrence exceeds a certain limit, the system’s reliability will certainly fail to match the goal reliability. This paper is an attempt to develop a method for reliability allocation of series-parallel systems by considering CCF, in such a way that potentials and priorities of reliability improvement are taken into consideration. The proposed method consists of four stages: 1) adding a series component to the redundant system in order to investigate CCF, 2) conducting reliability allocation for series components and the redundant system, 3) conducting reliability allocation for redundant system components, and 4) analyzing the failure rate of system components. The proposed method is run for water pumping systems and the results are evaluated. In this method, in addition to the improved failure rate of system components, the improved rate of CCF is computed, too. This proves instrumental and crucial for system designers in feasibility studies and conceptual design.
 

Sareh Goli, Mohammadali Asadi,
Volume 30, Issue 2 (6-2019)
Abstract

In the study of the reliability of systems in reliability engineering, it has been defined several measures in the reliability and survival analysis literature. The reliability function, the mean residual lifetime and the hazard rate are helpful tools to analyze the maintenance policies and burn-in. In this paper, we consider a network consisting of n components having the property that the network has two states up and down (connected and disconnected). Suppose that the network is subject to shocks that each may cause the component failures. We further suppose that the number of failures at each shock follows a truncated binomial distribution and the process of shocks is nonhomogeneous Poisson process. This paper investigates the reliability function, the mean residual lifetime and the hazard rate of the network under shock model. An example and illustrative graph is also provided.


Amir-Mohammad Golmohammadi, Mahboobeh Honarvar, Guangdong Guangdong, Hasan Hosseini-Nasab,
Volume 30, Issue 4 (12-2019)
Abstract

There is still a great deal of attention in cellular manufacturing systems and proposing capable metaheuristics to better solve these complicated optimization models. In this study, machines are considered unreliable that life span of them follows a Weibull distribution. The intra and inter-cell movements for both parts and machines are determined using batch sizes for transferring parts are related to the distance traveled through a rectilinear distance. The objectives minimize the total cost of parts relocations and maximize the processing routes reliability due to alternative process routing. To solve the proposed problem, Genetic Algorithm (GA) and two recent nature-inspired algorithms including Keshtel Algorithm (KA) and Red Deer Algorithm (RDA) are employed. In addition, the main innovation of this paper is to propose a novel hybrid metaheuristic algorithm based on the benefits of aforementioned algorithms. Some numerical instances are defined and solved by the proposed algorithms and also validated by the outputs of exact solver. A real case study is also utilized to validate the proposed solution and modeling algorithms. The results indicate that the proposed hybrid algorithm is more appropriate than the exact solver and outperforms the performance of individual ones.
Parviz Fattahi, Zohreh Shakeri Kebria,
Volume 31, Issue 1 (3-2020)
Abstract

In this paper, a new model of hub locating has been solved considering reliability and importance of flow congestion on hub nodes in a dynamic environment. Each of nodes considered as hubs and their communication paths with other non-hubs nodes have specific reliability. In order to reduce input flow to any hub and avoid creation unsuitable environmental and traffic conditions in that area, efficiency capacity is allocated to each hub, which is subject to a penalty in case of exceeding this amount. Another capability of this model is the ability of deciding whether hubs are active or inactive in each period, so hub facilities can be established or closed due to different conditions (such as changes in demand, legislative, etc.). The model is non-linear and bi-objective that the first goal is reducing transportation costs, hub rental fees and extra flow congestion penalties on hub nodes and the second goal is to increase the minimum designed network reliability. After linearization of the model, using ε-constraint method, optimal boundary is obtained. Also, to demonstrate the performance of the model, we use IAD dataset for solving problem. To evaluate the model, sensitivity analysis is presented for some of important parameters of the model.
Rezvan Rezaei, Gholam Hossein Yari, Zahra Karimi Ezmareh,
Volume 31, Issue 3 (9-2020)
Abstract

In this paper, a new five-parameter distribution is proposed that is called MarshallOlkin Gompertz Makeham distribution(MOGM). This new model is applicable in analysis lifetime data, engineering and actuarial. In this research, some properties of the new model such as mode, moment, Reyni entropy, Tsallis entropy, quantile function and the hazard rate function which is decreasing and unimodal, are studied. The unknown parameters of the MOGM distribution are estimated using the maximum likelihood and Bayes methods. Then these methods are compared using Monte Carlo simulation and the best estimator is proposed. Finally, applications of the proposed model are illustrated to show its usefulness.
Hasan Rasay, Amir-Mohammad Golmohammadi,
Volume 32, Issue 2 (6-2021)
Abstract

The subjects of reliability acceptance sampling plans and failure-censored life tests have usually been investigated from the viewpoint of statistical properties; indeed, few researchers have shed light on the economic aspects of these issues. In this research, a constrained mathematical model is developed to optimally design a reliability sampling plan under failure censoring life testing. Minimizing the expected total cost (ETC) involved in the sampling and life testing is considered as the objective function of the model. Ensuring the producer’s and the consumer’s risks is taken into consideration as the constraint of the model. To minimize the ETC, the model optimally determines three decision variables including the total number of the items put to the life test, the number of the failed items to terminate the test, and a criterion to make decisions about the acceptance or rejection of the lot. Examples are provided and analyses are conducted to gain some insight regarding the model performance. 
Sujata Saha, Tripti Chakrabarti,
Volume 32, Issue 3 (9-2021)
Abstract

This paper aims to frame a two-player supply chain model with a production system's reliability influenced products’ defection rate.  Upon generating and inspecting the products, the producer reworks the defectives and sells the perfect and reworked items to a retailer providing him free products' delivery. The retailer stores both types of commodities in the respective showrooms of finite capacities and keeps the excess conforming products in a leased warehouse. Eventually, the formulation of these two partners' profit functions performed, and a numerical illustration demonstrates this model's applicability.   Results shows, hiring a storehouse is profitable for the retailer and the deterioration of the production system’s reliability impacts adversely on the manufacturer's profit.
Sundaramali G., Santhosh Raj K., Anirudh S., Mahadharsan R., Senthilkumaran Selvaraj,
Volume 32, Issue 3 (9-2021)
Abstract

One of the goals of the manufacturing industry in the globalisation era is to reduce defects. Due to a variety of factors, the products manufactured in the industry may not be defect-free. Six Sigma is one of the most effective methods for reducing defects. This paper focuses on implementing Six Sigma in the automobile industry's stator motor shaft assembly. The high decibel noise produced by the stator motor is regarded as a rejected piece. Six Sigma focuses on continuous improvement and aids in process optimization by identifying the source of the defect. In the Six Sigma process, the problem is measured and analysed using various tools and techniques. Before beginning this case study, its impact on the company in terms of internal and external customer cost savings is assessed. This case study was discovered to be in a high-impact area. The issue was discovered during the Core and Shaft pressing process. Further research leads to dimensional tolerance, which reduces the defect percentage from 16.5 percent to 0.5 percent.
Zahra Karimi Ezmareh, Gholamhossein Yari,
Volume 33, Issue 4 (12-2022)
Abstract

‎Recently, generalized distributions have received much attention due to their high applicability and flexibility. This paper introduces a new five-parameter distribution called Kumaraswamy-G generalized Gompertz distribution, which is widely used in the field of survival and lifetime data. In introducing a new distribution, it is important to study the statistical properties and the estimation of its parameters. Therefore, this paper studies the statistical properties of this new distribution. In addition, the parameters of this distribution are estimated by three methods. Finally, using a real dataset, the performance of the introduced distribution is investigated.

Arul Oli A,
Volume 34, Issue 1 (3-2023)
Abstract

Product Service System (PSS) is a developing field of examination in in industry practices in todays’ global economy, which significantly affect both production and utilization of resources. In order to enable the applicability of a product service system in an industry. It is important to assess the system using a metrics SERVQUAL model, which characterizes the quality as difference between the customer’s expectation and perception. And a complex examination device intended to gauge quality by catching the hope affirmation worldview which proposes the customers saw nature of how well a given conveyance measures up to their assumptions of that conveyance. This study analysis the adoption of KMS approach, significantly enhances the employee’s knowledge on tangibility and reliability thus influences the customer’s perceptions and expectations of the quality. The findings of the study revealed that KMS approach served as a facilitated tool for sharing and utilizing knowledge in different organizations.
 
Fakhri Ikhwanul Alifin, Bermawi Priyatna Iskandar, Nadia Fasa, Fransisca Debora,
Volume 35, Issue 2 (6-2024)
Abstract

This study develops warranty cost models for repairable products subject to Lemon Laws, encompassing Critical and Non-Critical components forming a multi-component system. Failures can arise naturally or be induced by other components (i.e., failure interaction), defining a lemon if recurrent failures reach a threshold (k) during the warranty period. A lemon declaration triggers a refund or replacement by the manufacturer. Four warranty cost models are proposed from the manufacturer's standpoint, considering failure mechanisms. Increasing failure thresholds in the warranty scheme substantially decreases warranty cost rates. For instance, a threshold (k) of 5 in refund and replacement schemes yields the lowest cost rates of 33.7159 and 25.8249, respectively. Failure interactions escalate total warranty costs; for instance, in a refund scheme (k = 5), costs with failure interaction reach 31.0169 compared to 28.7603 without. Similar trends apply to replacement schemes. Moreover, a lower warranty cost rate will extend the period, indicating regulation fulfillment due to a closer warranty period to the Lemon period. Sensitivity analysis also underscores the role of higher reliability in reducing warranty costs and complying with Lemon Laws. Finally, maintenance strategies and product reliability are emphasized to fulfill Lemon Laws with minimal costs, i.e., fewer warranty claims.


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