Iranian Journal of Materials Science and Engineering

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ABSTRACT
In this paper, novel Nanohybrid CuO-Fe₃O₄/Zeolite nanocomposites (HCFZ NCs) have been synthesized to improve the adsorption capacity and activity for removing the Arsenic and Lead cations from the contaminated water solutions. The nanohybrid 4, 10, and 20 -HCFZ NC samples were investigated by XRD, FT-IR, TEM, FESEM, EDX, and BET. The characterization results of these catalysts confirmed the presence of CuO and Fe₃O₄ NPs in nanospherical shapes as Nanohybrid Cu and Fe oxides on the zeolite surface. Notably, the 10-HCFZ NC sample showed the highest removal efficiency of harmful metallic pollutants from the water in comparison to the prepared neat zeolite, 4-HCFZ NC, and 20-HCFZ NC samples, with a percentage removal of (97.9 %) for Pb ions and (93.5 %) for As ions within 30 minutes (100 ppm). According to the adsorption isotherms results, R² values for the Langmuir isotherm were the highest, suggesting that the experimental results fit better the Langmuir isotherm model. Generally, according to the obtained results, there is a possibility of enhancing the efficiency of Nanohybrid CuO-Fe₃O₄/Zeolite NCs to remove Arsenic and Lead ions from polluted aqueous solutions.
 

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The optimization of biomaterials biodegradation rate similar to tissue regeneration, is one of the main
goals in the field of tissue engineering. However, the necessity to assess their possible toxicity is always considered.
The aim of this study was cytotoxicity and genotoxicity evaluation of fluorapatite/bioactive glass (FA/BG)
nanocomposite foams with two various weight ratios to determine the optimal composition. Nanocomposite foams
were made by gel-casting method with FA and BG as precursors in two weight ratios (A and B). Nanocomposite
foam extracts (CFEX) were prepared by shaking 100 mg/mL of each foam in a complete culture medium for 72 h in
a shaker incubator at 120 rpm/37ºC. Saos-II cells were exposed to different concentrations of CFEXs for 24 and
48 h and then cytotoxicity and genotoxicity were evaluated by MTT and comet assay, respectively. Based on the MTT
assay results after 24 h exposure, CFEX A at concentrations ≥75% and CFEX B at concentrations ≥50% had a
cytotoxic effect, while after 48 h, both CFEXs showed similar cytotoxicity at concentrations ≥25%. According to the
result of the comet assay, DNA damage increased with the increase of CFEXs concentration and exposure time.
Both CFEXs showed significantly higher comet tails elongation scores at concentrations ≥50% and ≥25% after 24
and 48 h exposure, respectively. Both composite foams could be considered as a non-toxic candidate for tissue
engineering at concentrations <25% which was less than FA50%/BG50% composite. Therefore, the composite with
equal FA/BG proportion has priority if similar results are obtained in in vivo complementary experiments.

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This paper investigated the optimization, modelling and effect of welding parameters on the tensile shear load bearing capacity of double pulse resistance spot welded DP590 steel. Optimization of  welding parameters was performed using the Taguchi design of experiment method. A relationship between input welding paramaters i.e., second pulse welding current, second pulse welding current time and first pulse holding time and output response i.e, tensile shear peak load was established using regression and neural network. Results showed that maximum average tensile shear peak load of 26.47 was achieved at optimum welding parameters i.e., second pulse welding current of 7.5 kA, second pulse welding time of 560 ms and first pulse holding time of 400 ms. It was also found that the ANN model predicted the tensile shear load with higher accuracy than the regression model.

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Temperature is one of the key factor that affecting the electrical, physical, structural, and morphological properties as well as the crystallinity of the nanomaterials. The current study investigates the effect of annealing temperature on the structural and electrical properties of lanthanum oxide (La2O3) thick films. La2O3 thick films were prepared on a glass substrate using a conventional screen printing technique. In this work, T1 is an unannealed prepared film, whereas T2 and T3 are annealed in a muffle furnace for 3 hours at 350°C and 450°C, respectively. XRD technique was exploited to investigate the crystallization behavior of the films. It was found that the crystal structure of La2O3 thick films are pure hexagonal phase. The annealing temperatures were revealed to have influence on the crystallite sizes of the films. SEM and EDS was used to study the morphology and elemental analysis of the films respectively. The electrical properties of the films were explored by measuring resistivity, temperature coefficient of resistivity (TCR), and activation energy at lower and higher temperatures regions. The film annealed at 450°C has high resistivity, a high TCR, and small crystallite size. The thickness of the La2O3 thick films was also found to decrease as the annealing temperature increased.

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In this research, the effect of RSW parameters including current intensity, welding time and welding force (coded by A, B and C) on the radius, thickness and area of ​​the nugget and the radius of the HAZ of TRIP steel joints was investigated by DOE and RSM. A 3D coupled thermal-electrical-structural FEM was used to model RSW. To validate the FE model, two TRIP steel sheets were welded experimentally. During welding, the temperature was measured and the results were compared with the FE results and a good agreement was obtained. The boundaries of the welding zones were determined according to the critical temperatures and the responses in all samples were calculated. Using analysis of variance, direct, quadratic and interaction effects of parameters on the responses were studied and a mathematical model was obtained for each response. The direct linear effects of all parameters on all responses were significant. But among the interaction effects, the effect of B×C on the nugget radius, the effect of A×B on the nugget thickness, the effect of A×B on the nugget area and the effects of A×B and B×C on the HAZ radius were significant.  Also, current intensity had the greatest effect on all responses.
 

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In this paper, Pb_1-xFe_x(Zr_0.52Ti_0.48)O₃ (PFZT) nanopowders, with x from 0.00 up to 0.20, were synthesized by using the sol-gel method. The PFZT samples were characterized by X-ray diffraction (XRD), Raman spectroscopy, scanning electron microscopy (SEM), and impedance spectroscopy. According to the experimental results, PFZT combines rhombohedral and tetragonal symmetries for all the samples without a change in phase structure. The SEM investigation indicated that the grains are homogeneous with regular form and the average grain size of PFZT ceramics changed with Fe concentration. The dielectric characterizations show that the dielectric permittivity increases with increasing temperature, and the Fe amount shifts down the temperature of transition. Moreover, a dielectric resonance phenomenon is observed for all the PFZT ceramics.

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The effect of Strain-Induced Melt-Activated (SIMA) Process, ultrasonic treatment (UST) and Al-5Ti-1B refiner on the microstructure and globularity of Al–15%Mg2Si composite was studied. Deformation of 25% were used. After deformation the samples were heated at 560, 580 and 595 °C for 5, 10, 20 and 40 min. The composite was treated with different amounts of the Ti concentrations and ultrasonic treatment with different power. Microstructural study was carried out on the alloy. It was observed that SIMA process, ultrasonic treatment and Al-5Ti-1B refiner has caused the globular morphology of Mg2Si particles. The results showed that for the desired microstructures of the alloy during SIMA process, the optimum temperature and time are 595 °C and 20 min respectively. Optimum amount of Ti refiner is 1 wt.% and power for UST is 1800W. After applying the SIMA process, Al-5Ti-1B master alloy and ultrasonic treatment, the strength and engagement have increased. This means that tensile strength increases from 251 MPa to 303 MPa and elongation percentage improves from 2.1 to 3.4, respectively.
 

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This contribution evaluates the influence of Cr doping on the ground state properties of SrTiO3 Perovskite using GGA-PBE approximation. Results of the simulated model infer agreement with the previously published literature. The modification of electronic structure and optical properties due to Cr3+ doping levels in SrTiO3 has been investigated. Structural parameters infer that Cr3+ doping alters the electronic structures of SrTiO3 by shifting the conduction band through lower energies for the Sr and Ti sites. Substituting Ti site by Cr3+ results the energy gap in being eliminated revealing a new electrical case of conducting material for the system. Furthermore, it has been noticed that Cr doping either at Sr or Ti positions could effectively develop the SrTiO3 dielectric constant properties. Consequently, Cr3+ is an effective dopant due to enhancing the optical absorption properties, thus opening up new prospects for optoelectronic applications.

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1. In this article, the effect of graphite on iron-silicon interactions was investigated. It was found that, as graphite enters the iron structure, it permits further development of iron-silicon reactions. It was found that in the stoichiometric ratio of 1:0.5 of iron and silicon, when graphite is added to the system, simultaneously with the reaction of iron and silicon to form Fe₃Si₅, some amount of carbon can be dissolved in the iron and lead to more diffusion in iron and more iron silicide production. Silicon also reacts with carbon and produces SiC. The more amount of carbon entered into the system, the more growth of SiC occurs, while the production of other iron silicide phases, namely FeSi and Fe₃Si preceded. Finally diffused carbon into the iron reaches a definite amount that can form Fe₃C. In the stoichiometric ratio of 1:1 of iron and silicon, the formation of FeSi and SiC phases is observable. At the same time, the diffusion of carbon occurs in the same as the previous stoichiometric ratio. In the stoichiometric ratio of 1:2 of iron and silicon, compared with the stoichiometric ratio of 1:1, a larger amount of silicon is available and, the FeSi₂ phase can form in addition to FeSi

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Novelty: Most of the open literature research has focused on the microstructural evolution and mechanical properties of AA2050 alloy. Also, a significant study discusses the corrosion behavior of AA2050 alloy based on immersion and electrochemical characteristics. The influence of heat treatment on the microstructure and mechanical properties of friction stir processed AA2050 alloy is scarcely discussed in the open literature. The hot salt corrosion characteristics of friction stir processed AA2050 seldom exists in the available literature. This study concentrates on microhardness, tensile strength, and corrosion properties of friction stir processed AA2050. Also, the work focuses on the influence of artificial aging on the microhardness, and tensile strength of the friction stir processed AA2050.

 

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This study was undertaken to investigate the influence of graphene nano sheets on the structural characteristics and dry sliding wear behaviour of Al-5Cu-1Mg aluminium alloy. The optimum amount of GNPs for proper grain refining was selected as 0.5 wt.%. T6 heat treatment was applied for all specimens before wear testing. Significant improvements in wear properties were obtained with the addition of GNPs combined with T6 heat treatment. Dry sliding wear performance of the alloy was examined in normal atmospheric conditions. The experimental results showed that the T6 heat treatment considerably improved the resistance of Al-5Cu-1Mg aluminium alloy to the dry sliding wear. The results showed that dry sliding wear performance of without T6 microstructure specimens was a lower value than that of with T6 specimens.
 

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Investigation the structural and magnetic properties of nanocrystalline Co₇₈Zr₁₇B₂Si₁W₂ alloy during melt spinning and annealing processes were the main goal of this study. In this regard, samples were prepared using vacuum induction melting, melt spinning and subsequent annealing. The specimens were evaluated using X-ray diffraction (XRD), field emission scanning electron microscope (FESEM), differential scanning calorimetry (DSC) and vibrating sample magnetometer (VSM). Based on results, nanocrystalline Co₅Zr single phase with hard magnetic properties (Ms=29.5 emu/g and Hc=2.7 kOe) successfully formed during melt spinning process (at wheel speed of 40 m.s^-1). The coercivity value of rapid solidified sample increased to about 3.2 kOe during annealing process up to 400°C. However, more increasing in annealing temperature lead to the transformation of non-equilibrium magnetic Co₅Zr phase to stable Zr₂Co₁₁ phase, which has distractive effects on final magnetic properties.
 

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Amorphous calcium phosphate (ACP) which is a transient phase in natural bio-mineralization process has recently gained the spotlight. This study aimed to assess the effect of incorporation of nano-ACP (NACP) in a dental adhesive with/without surface treatment with silane coupling agent on bond strength. NACP was synthesized by the wet chemical precipitation technique. To characterize the structure of NACP, X-ray diffraction, scanning electron microscopy and energy dispersive X-ray spectroscopy were used. Forty molars were randomized into 4 groups of 10. The teeth were restored with composite resin and the bonding agent (one of the four groups). Adper Single Bond 2 was used as the control group. In 4wt% NACP group, NACP fillers were added to the bonding agent. In 0.4wt% and 4wt% SNACP groups, silanized NACP fillers were added to the bonding agent. Finally, the mode of failure of specimens was determined. Data were analyzed by one-way ANOVA and Tukey's post-hoc tests. P<0.05 was considered statistically significant. Addition of 4wt% non-silanized NACP decreased the bond strength compared with the control group (P<0.05). The bond strength of the groups with silanized fillers was not significantly different from that of the control group. Addition of silanized NACP to dental adhesive had no significant adverse effect on bond strength, which is a promising finding to pave the way for the synthesis of bonding agents containing bioactive fillers.

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In this study, the potential of calcined montmorillonite as a primary precursor for one-part alkali-activated cement incorporated with high percentage of limestone, is evaluated. Comparative studies on the properties of the sodium silicate activated metakaolin-limestone and metamontmorillonite-limestone fresh and hardened cement pastes depending on several formulation and processing parameters (precursor nature, dosages of limestone and alkali reactant, curing conditions) showed that metamontmorillonite exhibits reactivity comparable to that of metakaolin in the studied cement systems. The mechanical performance of optimal alkali-activated cement formulations consisted of 20-30% of metamontmorillonite and 70-80% of limestone is provided by both reactivity of metamontmorillomite under sodium silicate activation and the filler, nucleation, and chemical effects of the raw limestone. The reaction products and microstructures of alkali-activated metamontmorillonite-limestone cement-based hardened pastes were investigated using thermal, XRD, and SEM/EDS analyses.   
 

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In this study, CoFe₂O₄  (CoF) and ZnFe₂O₄ (ZnF) photocatalysts were successfully prepared by a facile and simple chemical precipitation method for degradation of methylene blue (MB) and methyl orange (MO) dyes under direct sunlight irradiation. The obtained ferrites were then characterized through XRD, TEM, EDS, UV-vis, and SEM. XRD and TEM results exhibited cubic nanostructures with sizes ranging from 9 to 16 nm and 11 to 18 nm for ZnF and CoF, respectively. SEM images showed homogenous, porous flat surfaces. EDS spectra confirmed the successful synthesis of ZnF and CoF nanostructures with high purity. UV-vis spectra results of MB and MO dyes showed maximum sunlight absorbance in the absence of ZnF and CoF, while a regular decrease in the sunlight absorbance was observed in the presence of ZnF and CoF within 15-60 min. The UV-vis results also showed that ZnF had higher photocatalytic activity than CoF. The experimental findings showed that the highest % degradation was 92.89% and 96.89% for MO and MB dyes, respectively, over ZnF compared to CoF photocatalyst (87.55% and 88.41% for MO and MB, respectively). These findings confirm that porous ZnF and CoF nanostructures are critical in promoting the degradation of dyes under sunlight instead of UV-vis light lamps that consume/require electrical energy.

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In the present work, development models of a new artificial human soft heart and artificial heart valves using nanocomposite materials and synthetics were designed, manufactured, and tested. The fabricated mechanical artificial heart valves were examined to determine the best service life for each type. The fatigue life results were implemented by using the transient repeated and continuously applied blood pressure on each produced value to simulate diastolic and systolic that occur in the natural heart at each pulse cycle. The obtained results showed that a 3D printing of a new generation soft artificial heart for a permanent replacement was implemented as an alternative to the high-cost available temporary implant mechanical hearts, which may exceed the price by tens and hundreds of thousands of dollars, with a working life of not more than five years. The obtained fatigue safety factors for the produced artificial valves using different materials and designs were decreased with the complexity of the movement of the moving parts of the valve. The highest rates were obtained when using the valves with flat, simple movement in one direction like the single-leaflet type valve, where all the used materials are suitable for the production of this type of valve. The highest obtained safety factor was reached (15). The lowest rates were recorded when using the highly flexible and strong PSN4 nanocomposite material for fabricating the mitral tri-leaflet valve (thick. = 1.0 mm) reached 1.91. This value decreases to 0.99 when using the same type and material of valve but with a thickness equal to 0.5 mm. It can be noted here that the only suitable for the manufacture of this artificial valve type is the nanocomposite polyetherimide/ silicone rubber with nano silica (PSN4), whereas the other used materials failed because the fatigue factor values are less than 1. The service life span of this material is about 9200 x 106 cycles, which is equivalent to about 290 years, followed by SIBSTAR 103 with a default age of 209.6 x 106 cycles or 9 years.