A. Ataei, M. Jalaly, M. Tamizifar,
Volume 14, Issue 1 (3-2017)
Abstract
The boronizing of a tungsten heavy alloy containing Ni and Fe as the major alloying elements were performed in the present study to increase its surface hardening. Pack cementation method was employed as a well-known, successful solid-state process for boronizing. The coating treatment was accomplished at different temperatures of 1000, 1050 and 1100°C for 6 and 9 hours. The formation of tungsten boride phase was confirmed, although a silicide layer covered the surface of the specimen as the outer layer. The mechanism of the formation of a multilayered surface was explained. The maximum thickness of reaction zone and surface hardness achieved in the current work were 300 µm and 2470 HV, respectively.
R. Latifi, S. Rastegari, S. H. Razavi,
Volume 16, Issue 4 (12-2019)
Abstract
In the present study, Zirconium modified aluminide coating on the nickel-base superalloy IN-738LC was first created by high activity high temperature aluminizing based on the out-of-pack cementation method. Then, Zr coatings were applied to simple aluminide coatings by sputtering and heat treatment in order to study the effect of Zr on the coating microstructure and oxide spallation. Microstructural studies were conducted by using scanning electron microscopy (SEM), Energy Dispersive X-ray Spectrometry (EDS), and x-ray diffraction (XRD) microanalysis. The results indicated that zirconium modified aluminide coating, like aluminide coating, has a two-layer structure including a uniform outer layer of NiAl and an interdiffusion layer in which zirconium is in a form of solid solution in the coating. Furthermore, the 300nm Zr-coated NiAl demonstrated an excellent scale adhesion, a slow oxidation rate and lower amounts of some other elements such as Ti and Cr in its oxide layer leading to a pure aluminide oxide layer.
M. Ghasemian Safaei, Dr. S. Rastegari, R. Latifi,
Volume 17, Issue 2 (6-2020)
Abstract
In this study, Si-modified aluminide coating on nickel-base superalloy IN-738LC was prepared using a pack cementation method with various powder compositions at 1050 °C for 6 h. The cyclic oxidation test was conducted at 1000 °C followed by cooling at room temperature for 200 h and 20 cycles. The effect of powder composition and the way of cooling on the coatings microstructure and oxidation behavior were studied. Investigations carried out using a scanning electron microscope (SEM), EDS analysis, and XRD. Microstructural observations revealed that the coating thickness of 293 and 274 µm was achieved in the case of using pure Al and Si powder and alloyed Al-20wt.%Si one in the packed mixture, respectively. It was also found that utilizing pure Al and Si powder with NH4Cl as an activator in the pack led to the formation of silicide coating, owing to the higher diffusion of Si, which showed superior cyclic oxidation performance.
